Mechanical Rebuild Services

From rebuilds to repairs, and everything in between, our team has the know-how and experience to get your machine running in as-new condition. From CNC control repair to hand scraping, the skilled quality craftsman at RPD have the CNC experience to give you the confidence you need that you are making the most cost-effective decision for your business.  Take a look at what we do:

Available Services

Preventative Maintenance Procedures

Don't see something listed below? Chances are, our team can do it.  Call (847) 253-0340 today or email our team at RPD@toyoda.com We're here to help.  


Services:

- Control Retrofits
- Complete Machine Rebuilds And Subassembly Repairs
- Control Retrofitting For Toyoda CNC Machines & Others.
- Repair Mechanical, Pneumatic, Electrical And Hydraulic Systems.
- Geometrically Requalify Vee and Flat Way Systems To Include Precision Grinding
- In-Field Service Evaluations
- In-Field Service For Replacement of Precision Ball Screws
- Spindle Repairs
- Reverse Engineering of Obsolete Machine Parts
- Inclusive or Non-Inclusive Evaluations at Your or Our Facility
- Individual Sub-Assembly Rebuilds
- Updated Coolant Systems
- Updated Lubrication Systems
- New Tooling Packages
- Part Programming
- Full or Partial Remanufactures
- Geometric Requalification of Machine Centerline
- Subassembly Rebuilding/Repairing
- Machine Geometry and Positioning Requalification
- Hydraulic and Lubrication System Clean/Rebuild
- Ballscrew Replacements
- Spindle Replacements and Repairs
- Complete Fixture Design and Engineering
- Safety Upgrades
- Work Holding/Tooling Reuse or Upgrade
- Part Runoff in our/your Facility
- Service Support for Installation and Training
- Supply of OEM Parts and Components

 

Preventative Maintenance Procedures:

- Inspection of Machine Vee And Flat Ways for wear of turcite or gouging from metal to metal contact
- Change out Drive Batteries
- If applicable, change out MCU and PLC batteries
- Confirming Repeatability of All Ballscrews (Backlash)
- Check Wheel Spindle (Lift, thrust, and Runout)
- Check Workhead Runout - Tailstock ware of quill to housing
- Way Wipers and Rubbers on both sides of Z axis and clamshell cover of X axis
- Check Lubrication system for leaks
- Clean all Hydraulic tanks and strainer filters replace with new oil
- Drain and fill Wheel Spindle fluid with fresh oil
- Replace all external Spindle and hydraulic system filter
- Inspect / Replace Wheel Spindle Pulley Belts
- Inspect / Replace Workhead Pulley Belts

 

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